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Synopsis
Background
Commercial passenger aircraft are on average struck
by lightning once a year. The effects of lightning on aircraft and
helicopters are minimal for low-amplitude strikes, but higher-amplitude
strikes may result in expensive delays and important repair and
maintenance.
The present certification threat level is derived
from cloud-to-ground lightning strike data measured on instrumented
towers. While historically this threat definition has served the
purpose of lightning protection adequately on metallic airframes,
modern aircraft incorporate an increasing amount of composite materials
that make them more susceptible to damage. Moreover, aircraft now
employ more high-authority electronic control systems that are susceptible
to upset and damage. As a result of the introduction of extra protection
measures the advantages of modern materials could be cancelled by
the addition of weight and higher cost.
To be able to design appropriate lightning
protection, fixed-wing aircraft and helicopter manufacturers have
a strong need for a good definition of the threat that lightning
poses to aircraft.

Project Objectives
The In-flight Lightning Strike Damage Assessment
System ILDAS is a research project within the scope of Aeronautics
Research of the 6th Framework Programme of the European Commission,
which has started in October 2006 and will end in March 2009. The
project is a joint effort of twelve European companies.
The first objective of the ILDAS research project
is to develop and validate a concept prototype of an ILDAS, capable
of in-flight measurement of the properties of actual lightning strikes.
Such a system gives better knowledge of the actual effects of a
lightning strike to a fixed-wing aircraft or a helicopter, which
can be used to improve aircraft design. Based on the actual measured
properties of a lightning strike, the second objective is to enable
the development of tailored and efficient maintenance inspection
procedures which must be applied after a recorded strike.
In order to achieve these high-level objectives,
it is necessary to develop an innovative and efficient measurement
system concept prototype for in-flight measurement of lightning
strikes to aircraft. ILDAS uses advanced smart sensor techniques
which enable characterization of lightning strike parameters and
current flowing through the aircraft skin during an in-flight lightning
strike. For the purpose of measured data interpretation, development
and implementation of an innovative Inverse Method, based on a numerical
simulation of the lightning current propagation, will be performed
within the project. Finally a database concept will be defined dedicated
to the measured and deduced lightning data, enabling subsequent
exploitation.
The development will primarily focus on Airbus
fixed-wings aircrafts. Adaptation to helicopters, which is of particular
interest given the use of composite materials on them, will come
at a later stage. In the limited time-frame of the project, the
system will be tested on a mock-up and also on an A320 but only
on-ground
Project scope and further exploitation
The ILDAS concept prototype is neither strictly
a prototype in the sense that it can be used for actual certification
purposes nor does it represent a pre-production prototype. Within
the scope of the project, the concept prototype is necessary to
verify the system concept during a ground test. Throughout the development
of the system, certification aspects will be taken into account
as much as possible to ease later industrialization and certification
of the system after the end of the ILDAS project.
Regarding the lightning sensor subsystem a generic
sensor will be developed able to measure the H-field. The sensor
will be designed to be located on the top or bottom fuselage of
an A320 type aircraft. Sensors required for other locations, like
wings, horizontal stabilizers and vertical fin will be based on
this design but not further specifically adapted for actual mounting.
The generic sensor will be adapted to be located externally to the
aforementioned locations for the sole purpose of performing the
A320 ground test.
Regarding future exploitation of the ILDAS results,
two major phases are foreseen. The first phase will be further development
of the ILDAS on-board subsystems dedicated to a specific aircraft
on which ILDAS will be actually flown; possibly a prototype aircraft.
In this phase sensors for other dedicated locations should be developed,
along with specific required interfaces to the ILDAS. This "for-flight"
ILDAS will also be subjected to certification effort, enabling the
system to fly on a prototype aircraft.
After successful in-flight verification of
the ILDAS, the second and final development phase could be defined.
This phase should start with an extensive business case study in
order to be sure that actual application to an operational fleet
will be overall cost effective. Further industrialization for serial
production and final certification are part of this final phase.
Description of Work
At the start of the ILDAS project the inputs will
be defined in terms of end-user needs and state-of-the art technology.
The need for the measurement system will be further detailed with
all stakeholders involved, defining the measurement requirements
and in-flight lightning measurement sensor constraints. During this
early study phase the need to protect aircraft and helicopters against
the effects of lightning strikes and the cost of the protection
measures will be taken into account.
The state-of-the-art in lightning strike measurements,
available sensor technologies and electro-magnetic modelling will
be defined, as a starting point for innovation. During the development
of the solution the needs will be transformed into requirements
for a lightning strike measurement system prototype with on-board
recording of the data. The technology development for the prototype
of the measurement system will focus on innovative and reliable
sensor technology, measurement chain and data recording technology
development.
There will be a strong interaction between
the prototype development and the electro-magnetic analysis research
in order to further define the related measurement data recording
chain, the analysis and the management of the lightning data, and
other data collected during the lightning events.
Expected Results
The ILDAS research project will yield a complete
system concept that has been verified during simulated on-ground
lightning tests. The project will also yield the validation of the
inverse method for deriving the strike amplitude and attachment
points on fixed wing aircraft and on helicopters.
After future industrialisation and final certification,
the actual application of ILDAS in aircraft and helicopters enables
a rapid build-up of the lightning database contents.
Better knowledge of lightning properties also enables
European and other standards committees, which act on behalf of
the European aircraft industry, to verify and possibly improve the
lightning test standards. This should also enable optimisation of
the protective measures of aircraft, through tailoring the design
to the properties of real lightning, resulting in a reduction in
the cost and weight penalty of protective measures.
Improved knowledge of the actual lightning strike
should lead to efficiency of maintenance operations after a recorded
strike. This will strengthen the competitiveness of the industry
by reducing aircraft delays and operating cost through a reduction
in maintenance time and other direct operating costs.
Project Information
| Project title |
In-flight Lightning strike Damage
Assessment System |
| Contract No |
AST5-CT-2006- 030806-ILDAS |
| Project acronym |
ILDAS |
| Instrument |
Specific Targeted Research Project
(STREP) |
| Thematic Priority |
Aeronautics |
| Total Cost |
4,255,247 EUR |
| EU Contribution |
2,331,793 EUR |
| Start date of project |
01.10.2006 |
| Duration |
30 months |
Project coordinator organisation name:
National Aerospace Laboratory NLR
Anthony Fokkerweg 2
1059 CM Amsterdam
NL-Netherlands
Contact:
R. Zwemmer
E-mail: zwemmer@nlr.nl
Tel: +31 20 511 3327
EC Officer: Dr. Pablo Perez-Illana
Partners
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1
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National Aerospace Laboratory
NLR
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Netherlands
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2
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EADS Innovation Works
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France
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3
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Airbus France
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France
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4
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Culham Lightning
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United Kingdom
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5
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LA composite
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Czech Republic
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6
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Technische Universiteit Eindhoven
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Netherlands
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7
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Office
National D’Etudes et de Recherches Aérospatiales
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France
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8
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Groupe Socius
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France
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9
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Eurocopter Deutschland
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Germany
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10
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Air France
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France
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11
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Lufthansa Technik
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Germany
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12
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Vector Fields
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United Kingdom
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